Laser cutting is the process of using a high-power density laser beam to scan the surface of a material, heating it to several thousand to tens of thousands of degrees Celsius in a very short period of time, melting or vaporizing the material, and then blowing the melted or vaporized material away from the cutting seam with high-pressure gas to achieve the purpose of cutting the material. The working mechanism of 3D laser cutting is relatively different from 2D laser cutting. 3D laser cutting requires continuous adjustment of the laser cutting head posture to ensure that the laser cutting head is always perpendicular to the workpiece surface, thereby obtaining excellent cutting quality. In actual production, the programming of 3D laser cutting requires first modeling the parts in 3D, then importing them into the 3D programming system to generate paths, and manually adjusting them based on the characteristics of the parts and fixtures to avoid collisions between cutting heads. The operation is complex and the workload is large. Due to the three-dimensional nature

The cutting head of the laser cutting machine is equipped with a capacitive sensor, which can automatically adapt to the shape of the part and always maintain a certain distance from the part for cutting. Therefore, in the case where the surface changes of the part are not drastic, only the two-dimensional programming system of the three-dimensional laser cutting machine can meet the production needs.

The 3D laser cutting machine developed and produced by Honglei Laser can achieve dynamic 2D and 3D cutting for one-time molding and flexible processing. The overall structure of the robot is designed according to ergonomics, and even the processing of the most complex surfaces can be easily operated. Using gantry fixed inverted robots or vertical fixed robot bases, fiber laser flexible transmission of high-quality laser to cutting heads, independently developed PLC integrated control robots, lasers, and other components for irregular machining of automotive 3D parts. This equipment mainly produces parts with a thickness of 0.5-6mm, which has the characteristics of convenient processing of three-dimensional parts, low investment cost, low maintenance cost, and simple operation. 80% of products can basically replace traditional CNC machining methods, with an efficiency increase of more than three times, reducing mold investment, greatly shortening the development cycle of new products, and high yield, high precision, fast speed, no deformation, no consumables, no pollution. The process is simple, one-time cutting into molds, no need for mold opening and subsequent polishing processing. In addition, it has high efficiency and can be matched with dual station processing according to the workpiece, greatly saving labor costs and assembly time, reducing production costs, and is very suitable for new product development and multi variety small and medium-sized batch production.

• Product Features

• The integration of laser technology and numerical control technology represents the leading level of laser cutting;

• The overall appearance is atmospheric and upscale, compact and reasonable, and extremely convenient to place and use;

• Single robotic arm with a top mounted structure or a floor mounted formal structure, enabling cutting at any point in space;

• Choosing fiber laser generators with high energy conversion efficiency is more energy-efficient and cost-effective;

• The specialized new laser cutting head is perfectly integrated with the robotic arm to ensure high precision and quality cutting;

• Optional offline programming software can directly generate cutting trajectories after modification, which can be automatically programmed by software instead of manual calibration, greatly reducing processing preparation time and making it simple and easy to use;

• We have optimized the circuit, air circuit, and cooling system, with key components having a service life of over 100000 hours, making it worry free to use;

• Optional (Fanuc/ABB/Yaskawa/Staubier, etc.) robotic arms, customized tooling fixtures, etc;

Add external seventh axis, dust and smoke removal protection room, multi station mobile or rotating worktable, dedicated linkage positioner for pipe cutting, special workpiece cutting machine, etc. It can achieve the function of cutting and realize the processing of ultra long parts;

Fanuc (ABB/Kyaskawa/Staubli, etc.)

1. Special Remarks

2. The configuration and parameters of each model can be customized according to customer requirements. The data values on the website reflect the capabilities under certain conditions, and the acceptance criteria are based on the contract or technical solution.

Although the processed products belong to the same specification and variety, there may be differences in processing performance and quality due to differences in processing parts, surface conditions, material composition, or processing shapes.

Scope of application:

As a high-end technology of laser application, 3D laser cutting technology has been increasingly widely used in the automotive and motorcycle industry, including electric bicycles and helmet fields: for example, cutting holes and trimming of body coverings, cutting holes for steering wheels, body windshields, roof cover brackets, airbag components, hydraulic forming components, etc. 3D laser cutting is also very useful in the processing of car body assembly, such as opening luggage rack and fixing holes, roof sliding rail holes, antenna installation holes, modifying wheel mudguard shapes, etc.

Comparison with traditional stamping methods

Suitable for large-scale production of single variety

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  Advantages of Honglei 3D laser cutting machine

  01 Original manufacturer's thoughtful and intelligent manufacturing

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  We have a 40000 square meter laser intelligent manufacturing industry base and 15 years of experience in 3D laser cutting equipment technology. The equipment has been tested by the market for many years and has stable and reliable quality.

  02 Technological innovation leads development

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  Through independent innovation, Honglei Laser has overcome multiple key technologies and has unique achievements in software development, manufacturing processes, collision and dust prevention, and other details processing.

  03 Easy to install, compact structure

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  Multiple installation methods (ground mounted, wall mounted, top mounted), sturdy structure, compact structure, strong adaptability, easy integration, suitable for harsh environments, and better dynamic performance.

  04 Energy saving, environmental protection, and simple maintenance

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  The selected fiber laser generator has very low operating and maintenance costs. Through fiber optic transmission, the design and maintenance of the entire machine become very simple.

  05 High degree of freedom, flexible adjustment

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  Paired with a lightweight 3D dedicated anti-collision cutting head, it can achieve spatial curve trajectory cutting of 3D coverings or irregular pipe fittings, with high spatial motion freedom and flexible adjustment.

  06 High speed, efficient, stable and reliable

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  Equipped with advanced control systems and optimized multiple collision protection measures; Fast processing speed, high precision, no need to pause and wait for corners, and the service life of key components can reach 100000 hours.

  07 Small thermal deformation and strong scalability

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  Local non-contact processing has a small heat affected zone and minimal thermal deformation of the workpiece. Optional dust and smoke removal protective rooms, rotating workbenches, specialized pipe cutting positioners, etc., and can achieve seven axis and eight axis linkage.

  08 Time saving, labor-saving, and easy to operate

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  Ergonomic design, optimized operating procedures, no need for tedious operations, 3D offline programming and mapping software automatically replaces manual calibration, greatly reducing processing preparation time.

  09 Tailored lifelong service